Manual case packing and pallet stacking remain two of the biggest bottlenecks in mid-sized food plants. A new modular packaging line now offers an alternative that adds automation without replacing existing primary packaging equipment.
Adds onto existing machines The line is designed to connect directly to the discharge of any existing filler, bagger, or seamer. It collects finished products, conveys them to a case packer, loads cases, seals them, and stacks the cases onto pallets. Each module — conveyor, case packer, palletizer — communicates through a shared PLC but can be installed one at a time.
Labor savings as the primary driver In a typical installation, four manual stackers were replaced by one operator overseeing the line. The manufacturer reports that most buyers see a full return on investment within 12 to 18 months, driven almost entirely by reduced labor costs and lower injury claims related to repetitive lifting.
No floor trenching or structural changes Unlike traditional palletizing systems that require floor trenches for guide rails or conveyors, this modular line sits on top of existing floors. Installation requires standard shop air and 480V power. Changeover between box sizes takes less than 15 minutes, with layer patterns stored in the palletizer’s memory.
Handles cartons, trays, and bags The case packer accepts regular slotted cartons (RSC) and half-slotted trays. The palletizer stores up to 30 layer patterns for different product dimensions. Optional modules include automatic pallet dispensing, layer pad insertion, and label application.
Available for immediate inquiry The modular food packaging line is now available for food, beverage, and pet food processors. The manufacturer offers a free line audit to identify manual handling bottlenecks before quoting.
Manual case packing and pallet stacking remain two of the biggest bottlenecks in mid-sized food plants. A new modular packaging line now offers an alternative that adds automation without replacing existing primary packaging equipment.
Adds onto existing machines The line is designed to connect directly to the discharge of any existing filler, bagger, or seamer. It collects finished products, conveys them to a case packer, loads cases, seals them, and stacks the cases onto pallets. Each module — conveyor, case packer, palletizer — communicates through a shared PLC but can be installed one at a time.
Labor savings as the primary driver In a typical installation, four manual stackers were replaced by one operator overseeing the line. The manufacturer reports that most buyers see a full return on investment within 12 to 18 months, driven almost entirely by reduced labor costs and lower injury claims related to repetitive lifting.
No floor trenching or structural changes Unlike traditional palletizing systems that require floor trenches for guide rails or conveyors, this modular line sits on top of existing floors. Installation requires standard shop air and 480V power. Changeover between box sizes takes less than 15 minutes, with layer patterns stored in the palletizer’s memory.
Handles cartons, trays, and bags The case packer accepts regular slotted cartons (RSC) and half-slotted trays. The palletizer stores up to 30 layer patterns for different product dimensions. Optional modules include automatic pallet dispensing, layer pad insertion, and label application.
Available for immediate inquiry The modular food packaging line is now available for food, beverage, and pet food processors. The manufacturer offers a free line audit to identify manual handling bottlenecks before quoting.
